Production technology
-
Casting technology
-
Forging technology
-
Heat treatment technology - surface treatment
-
Mechanical processing technology
AUTOMATIC CASTING TECHNOLOGY
Maximum mold size (length x width x height): 700x600x250/250max.
Molding speed: Max100 molds/h.
Casting weight up to 70 Kg.
Casting capacity: 10,000 tons/year.
Casting tolerance: According to TCVN 7297:2003 or JIS B 0403.
Molding machine: FCMX
AUTOMATIC CASTING TECHNOLOGY
SEMI-AUTOMATIC CASTING TECHNOLOGY
Maximum mold size (length x width x height): 900x600x250max.
Molding speed: Max100 molds/h
Weight of casting billet from up to 100 Kg.
Casting capacity: 5,000 tons/year.
Casting tolerance: According to TCVN 7297:2003 or JIS B 0403.
Mold making machine: FDNX
SEMI-AUTOMATIC CASTING TECHNOLOGY
LOSTFOAM FIRE MOLDING TECHNOLOGY
Maximum mold size (length x width x height): 1000x1000x1200.
Molding speed: Max24 molds/shift.
Casting weight up to 300 kg.
Casting capacity: 3,000 tons/year.
Casting tolerance: According to TCVN 7297:2003 or JIS B 0403
Sand vibrator
LOSTFOAM FIRE MOLDING TECHNOLOGY
DISOCO is capable of meeting the requirements for manufacturing forging blanks for various types of products, with diverse designs and types. Forging technology has 3 production lines:
– Forging technology on pressing machines: 1600 tons, 1000 tons, 400 tons…. Specializing in manufacturing all kinds of forged products such as crankshafts, motorcycle steering forks; connecting rods, camshafts for diesel engines; other forged products weighing up to 4.0kg/product…
– Forging technology on hydraulic hammers: 63KJ, 80KJ. Specializing in manufacturing crankshafts, connecting rods, gears… for diesel engines; other forged products weighing up to 25kg/product…
Applying new technology to product manufacturing, using specialized design software, thereby calculating the design and manufacturing of molds as well as product profiles in the most suitable way, reducing the mass of blanks as well as errors in the stamping process.
Hot forging technology
1000T/1600T stamping machine
Hydraulic hammer 63KJ/80KJ
1000T stamping machine
DISOCO is capable of meeting heat treatment requirements such as annealing, normalizing, quenching, frequency quenching, tempering, carburizing… according to the diverse needs of customers. Production capacity up to 4,000 tons/year.
DISOCO owns a quenching furnace system that meets high requirements for the depth of the impregnation layer and surface hardness.
In addition, the medium/high frequency quenching furnace system is invested to meet the frequency quenching of the tooth area, hub, shaft neck… according to the technical requirements of the product.
Surface treatment – surface coating is currently being performed by DISOCO in a closed chain from the pre-painting surface treatment, coating, drying to ensure high quality.
DISOCO is capable of meeting the requirements of design, processing of high-precision parts, molds, fixtures, JIG inspection, single sample products or large series parts with modern machinery and equipment such as:
CNC lathe
CNC milling machine
CNC machining center
CNC grinding machine
Broaching machine
CNC drilling machine
Auxiliary machinery and equipment such as: Grinding machine, drilling machine, thread rolling machine, …
Vertical CNC Machining Center
Horizontal CNC lathe